Ultrasonic Testing Equipment, Flaw Detectors and Thickness Gauges : Modsonic India About Modsonic : Ultrasonic Testing Equipment, Flaw Detectors and Thickness Gauges : Modsonic India
3-4 November 2011, HOLIDAY INN ATRIUM, SINGAPORE

8-10 December 2011, Chennai, India

1-4 April 2012, Gulf International Convention Centre, Gulf Hotel, Kingdom of Bahrain.

16-20 April 2012, International Convention Centre, Durban, South Africa
 


Products : Advanced

TD Focus Scan

 
1. All Product List
2. Advanced Product List
     

 

Features Applications
Exceptional Performance Pressure Vessels Welds
Exceptional Price Pipeline Welds
Portable yet Powerful Structural Welds
High Speed Real-time Data Collection Forgings & Castings
Fast Inspection Speed Turbine Disks & Blades
Extensive Analysis Tools Aircraft Components
Easy to Use Menus Complex Geometries
Powerful Reporting Functions Hydrogen Damage Surveys
On-board 2-axis Drive Control Corrosion Surveys

Techniques Software Options
Phased Array Phased Array/Pulse Echo
ToFD ToFD
Pulse Echo Strip-Scan
Corrosion Mapping Long Range (CHIME®)
Weld Zone Discrimination TD Super-View

TD Focus-Scan Technical Specification

Hardware

System Options
32/32/16 32 Elements, 32 Active, 16 Conventional
64/32/16 64 Elements, 32 Active, 16 Conventional
128/16/16 128 Elements, 16 Active, 16 Conventional
128/32/16 128 Elements, 32 Active, 16 Conventional
128/64/16 128 Elements, 64 Active, 16 Conventional

A-Scan Digitisation
A-Scan Points Per Channel 32,768 points per channel
Sampling delay 0 -10ms, in 10ns steps @ 100MHz sampling rate
Number Of Gates Per Channel 3 hardware Gates
Gate Start/Width User definable in 10 ns steps
Gate Reference Points Transmit Pulse or Material Interface Echo
Storage Modes Per Gate A-Scans, Peak Depth and Amplitude
Data Storage Rates 6MByte/sec

General
Number Of Elements Up to 256 Elements + 16 Conventional
Number Of Active Channels Up to 128
Number Of Focal Laws 2048
Dynamic Depth Focusing Yes

Signal Averaging
Number Of Channels All
Averaging Performance 100 million points per second
Averaging Rates Real-time averaging 1-256, user definable

Digitisation
A/D Sampling Frequency Phased Array = 10Bit @ 100MHz
Conventional = 14Bit @ 200MHz
System Bandwidth (-3dB) Phased Array = 0.25MHz to 25MHz
Conventional = 0.25MHz to 50MHz
Pulse Repetition Frequency Up to 15KHz

Peak Processing
Peak Storage Modes All Peaks, First Peak, Largest Peak/s, Loss Of Signal
Thickness Measurement Modes Thinnest/Thickest/Between Peaks
Threshold Setup 5 to 100% in 1% steps per hardware Gate
Number Of Peaks Per Gate 64

Pulser
Number of Pulsers 16 /32 / 64 / 128
Number of Active Pulsers 1 to 128
Pulser Delays 0us to 40us in 2.5nS steps
Output Impedance 6 Ohms
HT Pulse Shape Negative square wave
HT Pulse Voltage Phased Array = 20 to 200V in 5V Steps
Conventional = 20 to 200V in 5V steps
HT Pulse Width Range 20ns to 500ns in 2.5nS steps
Rise/fall time < 5nS

Scanner Interface Ports
Input Type Encoder, Potentiometer, Video Camera, Temperature
Number Of Axis 2/4 TTL compatible
Number Of Limit Inputs 4/8, TTL compatible
Encoder Interface TTL compatible, 5V @ 1A, 12V @ 0.4A
Temperature Inputs RTD. 2 or 4 wire
Potentiometer Interface 0 to 2.5V, sampled at 100Hz
Video Input 1Vpp Composite

Receiver
Number Of Receivers 16 / 32 / 64 / 128
Number of Active Receivers 1 to 128
Receiver Delays 0us to 20/40μs in 1nS steps
Signal Bandwidth (-3dB) Phased Array = 0.25MHz -25MHz
Conventional = 0.25MHz -50MHz      
Gain Range 0dB to 100dB’s controllable in 0.1dB steps
Gain Linearity 0.5dB (typical)
Input Noise Level 2nV/(Hz) 1/2 (typical) across full system band width
Input Impedance 50 Ohms

Motor Drive (Internal)
Motor Types DC Servo, 12Volts or 24Volts
Current Drive 2Amps (Continuous) Up to 4Amps (Peak)
Current Limit Software definable

Dynamic Depth Focussing
Operation Dynamically optimises receive focus delays
Range Of Operation User specified depth/range in mm or us
Performance 100MHz real time

PC (Internal)
Operating System Windows XP Professional
Processor Celeron 1GHz
Memory 1GByte
Display Colour TFT (Industrial type)
TFT Display Resolution 1024 x 768
Hard Disk 60GBytes
Ports 4 x USB, 1 x 10/100 Ethernet, 1 x Video

Dynamic Depth Focussing
Operation Dynamically optimises receive focus delays
Range Of Operation User specified depth/range in mm or us
Performance 100MHz real time

Size, Weight & Environmental
Unit Dimensions 360mm x 300mm x 86mm
Weight 7Kg
Rating Splash Proof
Temperature 0°C to 40°C operating, -25°C to 85°C storage

Time Corrected Gain (TCG)
Number Of Curves 1 to 8
Gain Range 0 to 80dB in 0.1dB steps
Rate Of Gain Change Up to 40dB/μs

Battery Capability
Operating Time 7 Hours using Phased Array (Typical)
Recharge Time Up to 5 Hours

Analogue Signal Filtering
High Pass Filters (-3dB) 0.25, 0.5, 0.75,1.0, 2.5, 5, 10, 15 MHz
Low Pass Filters (-3dB) 1, 2.5, 5.0, 7.5, 10, 15, 20, 25, 30
Post Rectification Filters (-3dB) No filter, 1, 2, 3, 4, 5, 6, 7MHz

Power Requirements
DC Input 30V to 72VDC @ 40W (Operating), 100W
AC Input 90 to 260VAC @ 40 to 60Hz

Software

General Features Pulse Echo
Simultaneous Phased Array, ToFD &/or Pulse Echo data collection Independent control of transmit and receive parameters
Operator definable weld geometry overlays C-scan with end views for corrosion mapping
Real-time A, B, C and D-Scan images, with user defined display modes Trigger reference modes including Interface Echo or Tx Pulse
Multiple TCG curves Multiple peak data storage modes, including full/selective A-Scan storage
Internal report generation including interactive print-preview & user-definable report fields  

Full cursor analysis indicating peak depth, amplitude and x,y position

Supports single, dual, & encoder/motor drive
Export Bitmap images to any Windows application
8 or 14 bit Data collection (Phased array/Pulse Echo)

Phased Array ToFD
User configurable control of beam angle, focal distance and spot size Very fast inspection rates up to 400mm /sec
Fixed-angle electronic or sectorial scans Perform multi-channel TOFD and Pulse Echo inspections simultaneously
Dynamic Depth Focusing (DDF) provides a user-definable focal range Full suite of image analysis tools for defect/crack sizing
2048 Focal laws Real-time multi-channel averaging significantly improves signal quality
Supports linear probe/wedge geometry Linearization, Straightening, Synthetic-Aperture-Focusing-Technique (SAFT)
Normalisation of amplitude across sectorial scan angles or fixed angle focal laws File utilities include file join, split, reverse, save partial, output data to text file etc.
Beam Apodization  
Skip Correction provides correct depth/range relationship for multiple legs  

Weld Zone Discrimination

  • Fast, accurate inspection at up to 200mm/sec
  • Combined TOFD, Time/Amplitude view, Map view, Couplant Check & Go/No-Go in a single pass
  • Inspection data displayed as strips indicating weld zones
  • Integrated TOFD analysis
  • Supports internal fixed or rotating head scans using Phased Array or conventional probes
  • Perform inspections over km’s of pipeline

 

 

Modsonic Instruments Manufacturing Company Pvt. Ltd.
Plot 33, Phase III, GIDC Industrial Estate, Naroda, Ahmedabad - 382330. INDIA.
Phone : +91 (79) 22811217  +91 (79) 22811217, 22813131, 22841294, Fax : +91 (79) 22820012
Email : modsonic@modsonic.com , Website : www.modsonic.com



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