Ultrasonic Testing Equipment, Flaw Detectors and Thickness Gauges : Modsonic India About Modsonic : Ultrasonic Testing Equipment, Flaw Detectors and Thickness Gauges : Modsonic India
3-4 November 2011, HOLIDAY INN ATRIUM, SINGAPORE

8-10 December 2011, Chennai, India

1-4 April 2012, Gulf International Convention Centre, Gulf Hotel, Kingdom of Bahrain.

16-20 April 2012, International Convention Centre, Durban, South Africa

Products : Advanced

TD Scan

 
1. All Product List
2. Advanced Product List
     
 
Features Applications
Exceptional Performance Pressure Vessels Welds
Exceptional Price Pipeline Welds
Portable yet Powerful Structural Welds
High Speed Real-time Data Collection Forgings & Castings
Fast Inspection Speed Turbine Disks & Blades
Extensive Analysis Tools Aircraft Components
Easy to Use Menus Complex Geometries
Powerful Reporting Functions Hydrogen Damage Surveys
On-board 2-axis Drive Control  

Techniques Software Options
TOFD Pulse Echo
Pulse Echo ToFD
Corrosion Mapping Strip-Scan
Pipeline Inspection Long Range (CHIME®)
  TD Super-View

TD Scan Technical Specification

Hardware

General
Number of Elements Upto 256 Elements + 16 Conventional
Number of Active Channels Up to 128
Number of Focal Laws 2048
Dynamic Depth Focusing Yes

Signal Averaging
Number Of Channels All
Averaging Performance 100 million points per second
Averaging Rates Real-time averaging 1-256, user definable

Digitiser
A/D Sampling Frequency 14Bit @ 200MHz
System Bandwidth 0.25MHz to 50MHz
Pulse Repetition Frequency Up to 15KHz

Peak Processings

Peak Storage Modes All Peaks, First Peak, Largest Peak/s, Loss Of Signal
Thickness Measurement Modes Thinnest/Thickest/Between Peaks
Threshold Setup 5 to 100% in 1% steps per hardware Gate
Number Of Peaks Per Gate 64

Pulser
Number of Pulsers 16
Pulser Delays 0us to 40us in 2.5ns steps
Output Impedance 6 Ohms
HT Pulse Shape Negative square wave
HT Pulse Voltage 20 to 200V in 5V steps
HT Pulse Width Range 20ns to 500ns in 2.5ns steps
Rise/fall time < 5ns

Scanner Interface Ports

Input Type Encoder, Potentiometer,Video Camera, Temperature
Number Of Axis 2/4, TTL compatible
Number Of Limit Inputs 4/8, TTL compatible
Encoder Interface TTL compatible, 5V @ 1A, 12V @ 0.4A
Temperature Inputs RTD. 2 or 4 wire
Potentiometer Interface 0 to 2.5V, sampled at 100Hz
Video Input 1Vpp Composite

Receiver
Number Of Receivers 16
Signal Bandwidth (-3dB) 0.25MHz -50MHz
Gain Range 0dB to 100dB’s controllable in 0.1dB steps
Gain Linearity 0.5 dB (typical)
Input Noise Level 2nV/(Hz)1/2(typical) across full system band width
Input Impedance 50 Ohms

Motor Drive (Internal)
Motor Types DC Servo, 12Volts or 24Volts
Current Drive 2Amps (Continuous) Up to 4Amps (Peak)
Current Limit Software definable

Time Corrected Gain (TCG)
Number Of Curves 1 to 8
Gain Range 0 to 80dB in 0.1dB steps T
Rate Of Gain Change Up to 40dB/Js

PC (Internal)
Operating System Windows XP Professional
Processor Celeron 1GHz
Memory 1GByte
Display Colour TFT (Industrial type)
FT Display Resolution 1024 x 768
Hard Disk 60GBytes
Ports 4 x USB, 1 x 10/100 Ethernet, 1 x Video

Analogue Signal Filtering
High Pass Filters (-3dB) 0.25, 0.5, 0.75, 1.0,2.5,5,7.5,10, 15 MHz
Low Pass Filters (-3dB) 1,2.5,5.0,7.5,10,15,20, 25,30
Post Rectification Filters (-3dB) No filter, 1, 2, 3, 4, 5, 6, 7MHz

Size, Weight & Environmental
Unit Dimensions 360mm x 300mm x 86mm
Weight 7Kg
Rating IP54 rated
Temperature 0ºC to 40ºC operating, -25ºC to 85ºC storage

A-Scan Digitisation
A-Scan Points Per Channel 32,768 points per channel
Sampling delay 0 -10ms, in 10ns steps @ 100MHz sampling rate
Number Of Gates Per Channel 3 hardware Gates
Gate Start/Width User definable in 10 ns steps
Gate Reference Points Transmit Pulse or Material Interface Echo
Storage Modes Per Gate A-Scans, Peak Depth and Amplitude
Data Storage Rates 6MByte/sec

Battery Capability
Operating Time 7 Hours using Phased Array (Typical)
Recharge Time Up to 5 Hours

Power Requirements
DC Input 30V to 72VDC @ 40W (Operating), 100W
AC Input 90 to 260VAC @ 40 to 60Hz

Software

General Features Pulse Echo
Simultaneous Phased Array, ToFD &/or Pulse Echo data collection Independent control of transmit and receive parameters
Operator definable weld geometry overlays C-scan with end views for corrosion mapping
Real-time A, B, C and D-Scan images,with user defined display modes Trigger reference modes including Interface Echo or Tx Pulse
Multiple TCG curves Multiple peak data storage modes, including full/selective A-Scan storage
Internal report generation including interactive print-preview & user-definable report fields  
Full cursor analysis indicating peak depth, amplitude and x,y position
Supports single, dual, & encoder/motor drive
Export Bitmap images to any Windows application
8 or 14 bit Data collection (Phased array/Pulse Echo)

ToFD

  • Very fast inspection rates up to 400mm /sec
  • Perform multi-channel TOFD and Pulse Echo inspections simultaneously
  • Full suite of image analysis tools for defect/crack sizing
  • Real-time multi-channel averaging significantly improves signal quality
  • Linearization, Straightening, Synthetic-Aperture-Focusing-Technique (SAFT)
  • File utilities include file join, split, reverse, save partial, output data to text file etc

Weld Zone Discrimination

  • Fast, accurate inspection at up to 200mm/sec
  • Combined TOFD, Time/Amplitude view, Map view
  • Couplant Check & Go/No-Go in a single pass
  • Inspection data displayed as strips indicating weld zones
  • Integrated TOFD analysis
  • Supports internal fixed or rotating head scans using Phased Array or conventional probes
  • Perform inspections over km’s of pipeline

 

 

Modsonic Instruments Manufacturing Company Pvt. Ltd.
Plot 33, Phase III, GIDC Industrial Estate, Naroda, Ahmedabad - 382330. INDIA.
Phone : +91 (79) 22811217  +91 (79) 22811217, 22813131, 22841294, Fax : +91 (79) 22820012
Email : modsonic@modsonic.com , Website : www.modsonic.com



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