Ultrasonic testing equipment is used to carry out ultrasonic testing which is a Nondestructive Testing (NDT) method used for detecting defects, discontinuities, and flaws without damaging the tested material. It is an essential part of testing the quality and functional integrity of infrastructure, construction sites, pipelines, and a variety of industrial products or assets. There are other NDT techniques too but one of the safest, accurate, and most used one is ultrasonic testing.
Working of Ultrasonic Testing Equipment
Ultrasonic testing equipment as the name suggests scans materials or testing objects with the help of ultrasonic sound waves generated through probes. These probes generate and also detect the soundwaves that bounce back after reaching the material or object. The equipment then displays the findings for analysis.
Advantages of Ultrasonic Testing Equipment Over Other Testing Techniques
Ultrasonic testing solutions offer more benefits than other NDT techniques. For example:
a. Ultrasonic equipment scan deeper than instruments employing eddy current techniques.
b. Ultrasonic testing equipment can scan overall material thickness too.
b. Ultrasonic equipment creates a detailed image of both sides including the opposing side of the scanned surface.
c. Unlike x-rays, ultrasonic testing equipment is safe to use.
The above-mentioned advantages along with the flexibility and accuracy of ultrasonic testing solutions have established them as the preferred choice for NDT testing techniques.
Ultrasonic Testing Equipment and Software in Different Industries
Ultrasonic testing equipment is a safeguard against equipment and structural failures that may prove costly in terms of money and human life. Ultrasonic testing quickly and accurately detects incongruities in metals and composites. Modsonic, India’s leading ultrasonic testing equipment manufacturer specializes in creating easy-to-use ultrasonic testing instrumentation with effective and powerful software tools that quickly analyze and provide accurate results.
Ultrasonic Testing Equipment in Different Environments
Ultrasonic testing is conducted in different types of environments, sites, and scenarios. It is used underwater, in pipelines, to test structural integrity, railway lines, the aviation industry, and in an extreme production environment. Easy to carry and lightweight testing equipment, supported by industry-specific software helps in timely detection of flaws leading to maintenance, repairs, and replacement. This keeps the machinery in service, structures intact, and provides safe working conditions with little to no interruption during the testing period.
Modsonic manufacturers the below-mentioned testing equipment specifically for railways and boiler tube testing purposes.
a. Rail Scan 110- Single Rail Tester (SRT)
b. Rail Scan 210- Dual Rail Tester (DRT)
c. Einstein – II (AT)- AT Weld Tester
d. Arya – 1 (R)- Axel Tester
e. TM210 Plus – Boiler Tube Thickness
Ultrasonic Testing Equipment– Software
An effective and efficient ultrasonic equipment is fast, easy to use, and powerful. Software in testing equipment controls the scan and generates images and enables side-by-side displays of the images. These clear and easy-to-view displays due to their full functionality allow the testers to finish their jobs effectively. An intuitive interface and a color screen visualize the discontinuities on the screen thus helping detect the faults easily. The tester and inspectors can therefore easily do their job in a short amount of time.
Modsonic manufacturers ultrasonic equipment with embedded software and various options of color display for a range of testing needs. Some of these are:
a. Da Vinci delta – Imaging Ultrasonic Flaw Detector
b. Arjun10 – Light Weight Ultrasonic Flaw Detector
c. Arjun20 – Light Weight Ultrasonic Flaw Detector
d. Arjun30 – Light Weight Ultrasonic Flaw Detector
Ultrasonic Testing Equipment– Thickness Gauges, Weld Testing, Oil & Gas Pipelines
The oil and gas industry has a large-scale infrastructure that is essential for fuel supply, protection against spillage and leaks, and personnel safety. Ultrasonic testing is done since the inception and construction of rigs and other structures and then periodically throughout its operating lifespan. Pressure vessels and pipelines are joined by welding them together. Ultrasonic testing checks the quality of the welds and thus certifies their structural safety.
Ultrasonic testing is also done to measure the thickness of materials to check for paint coatings and erosion of pipe walls. By determining the level of corrosion, preventive measures like repair and replacement can be done that helps in maintaining the structural integrity.
Modsonic manufacturers ultrasonic equipment for the testing material thickness that is employed for different industry needs. Let us look at some of this testing equipment below.
a. EDISON – 1– General Purpose Testing Gauge
b. EDISON – 1M– Upgraded Version of EDISON
c. EDISON – 1P– Precision Ultrasonic Thickness Gauge
d. EDISON – 1TC– A ‘thro’ Coating Ultrasonic Thickness Gauge. Applying Multiple Echo Technique without Removing Paint or Any Other Coatings.
Ultrasonic testing equipment is a non-destructive testing solution that is used in numerous industries essential for the modern world to function. They are critical for maintaining the infrastructure and preventing disasters from happening. Modsonic is the leading manufacturer and supplier of ultrasonic testing equipment in India. They manufacture a wide range of ultrasonic testing devices that include Ultrasonic flaw detectors, thickness gauges, transducers, specialty railways testing equipment, and other accessories. Browse their website and contact them today for a wide range of ultrasonic testing needs.